ELECTROPLATING LINES

Konsept Automation provides complete Electroplating Line Installation and Commissioning services, ensuring safe, efficient, and reliable startup of automated electroplating plants. Our experienced engineers manage every stage of the project, including equipment installation, conveyor alignment, tank positioning, utility integration, electrical wiring, PLC and HMI programming, control panel installation, instrumentation, process automation, and system testing. We perform thorough dry and wet trials, calibration, process validation, safety checks, and production optimization to ensure smooth operation and consistent plating quality. Our turnkey commissioning services minimize downtime, accelerate production readiness, and ensure compliance with industry standards. From new plant installations to line upgrades and automation retrofits, Konsept Automation delivers reliable electroplating solutions that improve productivity, process control, and operational efficiency.

Our Expertise

• Complete electroplating line installation and turnkey project execution.

• Structural fabrication and equipment installation.

• Electroplating tank positioning, leveling, and alignment.

• PP (Polypropylene) thermal welding by experienced certified thermal welders.

• Chemical piping installation and P&ID-based process connections.

• Process utility connections for acid, alkali, DI water, air, and drainage systems.

• Overhead wagon, hoist, and transfer system installation.

• Conveyor, drive, and material handling system integration.

• Exhaust ducting, fume extraction, and ventilation system installation.

• Rectifier installation, DC busbar, and electrical power connections.

• PLC, HMI, control panel, and instrumentation installation.

• Electrical wiring, cable routing, termination, and panel testing.

• Mechanical assembly, alignment, and equipment calibration.

• Pump, filter, dosing system, and process equipment installation.

• Dry run, wet trial, and complete electroplating line commissioning.

• Process parameter verification and automation sequence validation.

• Safety interlock testing and emergency system verification.

• Performance testing, production trials, and quality validation.

• Commissioning support by experienced mechanical, electrical, and automation engineers.

• Operator training, documentation, and post-commissioning technical support.